Sonshiv Industries Private Limited

LED Raw Materials refer to the essential components used in the manufacturing of LED lighting products, including bulbs, panels, downlights, and industrial luminaires. These materials are selected for their reliability, thermal stability, and compatibility with various lighting designs and standards. Sourcing high-quality raw materials ensures durability, energy efficiency, and performance of the final LED product.

1. LED Chips / SMD LEDs

   • Types: 2835, 3030, 5050, COB, DOB

   • Brands: Epistar, Osram, Bridgelux, Seoul

   • Features: High brightness, long lifespan, low power consumption

2. MCPCB (Metal Core Printed Circuit Board)

   • Base: Aluminum / Copper

   • Thickness: 1.0mm / 1.6mm

   • Function: Heat dissipation and circuit mounting

3. LED Drivers / Power Supplies

   • Types: Isolated / Non-isolated / Constant current / DOB

   • Voltage Range: 85–265V AC input

   • Features: Surge protection, high PF, thermal cut-off

4. Housing and Heat Sink

   • Materials: Aluminum, Polycarbonate, Thermoplastic

   • Styles: Bulb body, panel frame, downlight casing

   • Function: Mechanical structure and heat dissipation

5. Diffusers and Lenses

   • Materials: Polycarbonate (PC), PMMA (Acrylic), Glass

   • Types: Clear, Frosted, Milky, Optical lens

   • Function: Light diffusion and glare control

6. Base Holders / Caps

   • Types: B22, E27, E14, GU10, G5

   • Material: Brass, Aluminum, Bakelite

   • Function: Electrical interface for lamp fixtures

7. Thermal Paste / Glue / Adhesive

   • Function: Enhances thermal conductivity between LED chip and heat sink

8. Wires and Connectors

   • Material: Copper with PVC insulation

   • Usage: Safe internal and external electrical connections

9. Reflectors and Optics

   • Material: Polycarbonate or aluminum

   • Function: Directs and shapes light output

• LED bulb production (3W–50W)

• Panel light and downlight manufacturing

• Street lights, flood lights, and high bay lights

• Custom and OEM lighting products

• Smart control modules (Wi-Fi, Bluetooth, Zigbee)

• Dimming modules (0–10V, TRIAC, DALI)

• Emergency backup drivers

• Sensors (Motion, Daylight, PIR)

LED Tube Light Raw Materials are the essential components required to assemble energy-efficient LED tube lights, including T8 and T5 types. These materials ensure optimal thermal performance, light output, durability, and compatibility with electrical standards. Sourcing quality raw components is critical for producing long-lasting, high-performance LED tube lights for residential, commercial, and industrial use.

1. LED Strip / LED Module

   • Types: SMD 2835 / 3528 / 5630 / 3014 (on aluminum MCPCB)

   • Configuration: Single or double row

   • Features: High lumen output, energy efficient, long life

2. Aluminum Housing / Heat Sink

   • Material: Extruded aluminum (6063-grade)

   • Size: Standard T8 (26 mm Ø), T5 (16 mm Ø)

   • Function: Structural support and heat dissipation

3. Diffuser / Cover

   • Material: Polycarbonate (PC) / PMMA (Acrylic)

   • Type: Milky, Frosted, or Clear

   • Function: Even light diffusion and protection

4. End Caps / Lamp Holders

   • Types: G13 (T8), G5 (T5)

   • Material: Polycarbonate / ABS / Aluminum with brass pins

   • Mounting: Push-fit or screw-type

   • Optional: Rotatable caps for directional lighting

5. LED Driver / Power Supply

   • Type: Isolated or non-isolated constant current

   • Input Voltage: 85–265V AC

   • Features: High PF (>0.9), surge protection, thermal cut-off

   • Optional: Integrated (DOB) or external driver

6. MCPCB (Metal Core PCB)

   • Base: Aluminum

   • Thickness: 1.0 mm / 1.6 mm

   • Function: Mounting surface for SMD LEDs and thermal transfer

7. Thermal Paste / Insulating Pads

   • Function: Ensures efficient heat transfer between LED and housing

8. Wiring & Connectors

   • Wire: Copper with PVC insulation

   • Connectors: Snap-fit or solder-type for quick assembly

9. Labeling & Sleeves

   • For compliance markings, branding, and safety information

   • Heat shrink sleeves or printed stickers

• Dimmable drivers (TRIAC / 0–10V / DALI)

• Emergency backup kits

• Smart control integration (Wi-Fi / Bluetooth / Motion sensors)

• Reflective film for enhanced lumen output

The LED Base Bulb is a modern, energy-efficient replacement for traditional incandescent and CFL bulbs. Designed to fit standard socket types such as B22, E27, and E14, these bulbs offer bright, instant-on illumination with low power consumption and extended life. Ideal for residential, commercial, and industrial lighting applications.

• Universal Socket Compatibility
  Available in standard base types:

  • B22 (Bayonet Cap – widely used in Asia and UK)

  • E27 / E14 (Edison Screw – common in global markets)

• Energy Efficient
  Consumes up to 85% less energy than incandescent bulbs with superior lumen output per watt.

• Long Lifespan
  Lasts up to 25,000–50,000 hours, reducing the need for frequent replacements.

• Instant Illumination
  No warm-up time; delivers full brightness as soon as it’s turned on.

• Low Heat Emission
  Operates at cooler temperatures, enhancing safety and reducing heat buildup.

• Eco-Friendly
  Mercury-free and RoHS-compliant; safe for the environment.

• Homes (bedrooms, living rooms, kitchens)

• Offices, retail, and hospitality spaces

• Hallways, corridors, staircases

• Ceiling fixtures, table lamps, wall lights